Reaction Engineering & Catalyst Performance Capabilities
At IntelliScale Technologies, we offer advanced chemical reaction analysis and reactor modelling services to help clients design, scale, and optimize catalytic and non-catalytic systems. Our team combines hands-on laboratory expertise, AI-enabled simulation, and data-driven insights to deliver highly accurate, scalable solutions tailored to each chemical process.
Chemical Reaction Analysis & Kinetic Modeling
We conduct comprehensive evaluation of chemical reactions through both experimental data and model-based approaches. Our team builds detailed kinetic models to understand reaction rates, mechanisms, and thermodynamics—allowing us to simulate complex behaviours under various operating conditions.
- Data fitting and rate law development
- Temperature and concentration sensitivity analysis
- Kinetic model calibration using lab and pilot data
- Integration into process simulation software (e.g., Aspen Custom Modeller, MATLAB, Python)
Reactor Evaluation & Design
We assess and compare the performance of various reactor types (CSTR, PFR, batch, semi-batch, loop reactors, etc.) to identify the most suitable configurations for target products and process conditions.
- Residence time distribution (RTD) and reactor sizing
- Heat and mass transfer considerations
- AI-assisted reactor optimization
- Scale-up modelling from lab to industrial scale
Catalyst Performance Assessment
Understanding the role of the catalyst is crucial in driving selectivity, conversion, and lifetime. We conduct both empirical testing and model-based evaluations to guide catalyst selection and optimization.
- Activity, selectivity, and deactivation profiling
- Comparative catalyst screening
- Performance benchmarking under various feedstocks
Catalyst Characterization & Material Properties
Through partnerships with academic and lab facilities, we support catalyst characterization studies to investigate structural, chemical, and surface properties critical to performance.
- Surface area (BET), porosity, XRD, TGA, FTIR
- Morphology and phase analysis
- Support material evaluation and modification
AI-Augmented Reaction System Optimization
Our proprietary tools integrate AI and machine learning algorithms to analyze vast reaction datasets, predict optimal operating conditions, and enable rapid sensitivity studies—dramatically accelerating development timelines and improving design decisions.
Whether you’re developing a new catalytic route, troubleshooting a reaction bottleneck, or preparing for commercial scale-up, IntelliScale brings together chemistry, engineering, and intelligent modelling to deliver actionable results.