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Modelling, Simulation & Digital Engineering
At IntelliScale Technologies, we combine AI/ML algorithms, first-principles modeling, and process simulation tools to develop intelligent engineering solutions across the chemical, biochemical, and energy sectors. Our team bridges lab data, theoretical models, and digital tools to accelerate decision-making, improve reliability, and reduce development time.
By integrating modelling, simulation, and data science, we enable smarter engineering decisions and unlock new possibilities in scale-up, optimization, and digital transformation.
Reach out to discuss how our integrated capabilities can advance the development and commercialization of your technologies.
AI/ML Modeling & Computational Services
We develop physics-informed machine learning models and hybrid systems that capture the complexities of real-world chemical and biochemical processes.
Key Capabilities:
- AI/ML Model Development:
Physics-informed machine learning (PIML), digital twins, neural ODEs, and predictive modelling for chemical and biochemical systems
- Process Optimization & Predictive Maintenance:
Data-driven solutions for process control, fault detection, and performance improvement
- Hybrid Modelling:
Integration of first-principles models with machine learning for enhanced interpretability and extrapolation
- High-Performance Computing (HPC):
Scalable computing resources for simulation, optimization, and big-data analytics
Process Simulation
Process Simulation Using Aspen HYSYS
Our experts utilize Aspen HYSYS and Aspen Plus to model chemical processes with high accuracy and efficiency.
Simulation Services Include:
- Flow-sheet development with detailed unit operations
- Heat and material balance (HMB) calculations
- Energy integration, recycle stream convergence, and sensitivity analysis
- Custom kinetic or thermodynamic modeling via user-defined functions
- Integration of simulation models into larger design and optimization workflows
Hydraulic Evaluation
Hydraulic Evaluation & Pressure Drop Analysis
We perform comprehensive hydraulic analysis of pipelines and process networks to ensure reliable flow behavior and system performance.
Capabilities:
- Sizing of lines and equipment based on flow regimes
- Pressure drop and pump head calculation
- Analysis of multiphase, compressible, or non-Newtonian systems
- Use of AFT Fathom, Aspen HYSYS, and custom Python models
Process Safety Devices
Relief & Safety Device Sizing
Our team supports the evaluation and sizing of Pressure Relief Devices (PRDs) and relief systems in compliance with relevant codes and standards.
Services Include:
- API-compliant PSV sizing for gas, liquid, and multiphase relief
- Dynamic evaluation of relief scenarios
- Flare system analysis and load summation
- Integration with process models for consistency and traceability