Techno-Economical Analysis
Smart, Scalable, AI-Driven Process Evaluation
At IntelliScaleTechnologies, we specialize in delivering detailed techno-economic assessments to accelerate the transition from laboratory-scale ideas to commercially viable solutions.
Our smart tools, integrated with AI and process simulation platforms, enable rapid evaluation of emerging chemical processes across a wide range of operating capacities.
We don’t just simulate — we guide decision-making with real-world data and predictive insight.
Our Capabilities Include:
Process Simulation & Flow Design
- Development of rigorous simulations using real or hypothetical components
- Generation of Process Flow Diagrams (PFDs) and Heat & Material Balance (HMB) tables
Process Documentation
- Engineering documentation such as P&IDs, equipment lists, and preliminary plot plans
- Documentation aligned with scale-up and FEED-level requirements
Cost & Capacity Optimization
- Capital and operating cost estimates across multiple capacity scenarios
- Determination of breakeven points and economic feasibility
- Analysis of uncertainties and sensitivities in process performance
AI-Powered Optimization
- AI-based evaluation of lab-scale data to extrapolate optimal operating ranges
- Scenario analysis for economic risk and design robustness
Evaluation of Complex Unit Operations
- Detailed modelling of:
- Chemical Reactors
- Reactive Distillation Units
- Extraction Columns
- Custom and hybrid unit operations
Why It Matters:
Our techno-economic analysis enables our clients to:
- Make evidence-based investment decisions
- Avoid costly scale-up failures
- Identify the most efficient and profitable operating point before pilot or demo scale
- De-risk novel technologies by combining engineering accuracy with economic realism
AI-Enhanced Techno-Economic Analysis (TEA)
AI-Enhanced Techno-Economic Analysis (TEA)
At IntelliScale Technologies, we integrate artificial intelligence and advanced analytics into the heart of our techno-economic evaluation process. Our AI-powered TEA framework enables faster, smarter, and more scalable decision-making from early design through to commercial feasibility.
Using AI, we can:
Automate Process Simulation & Flow Design
- Quickly generate and iterate digital process models using intelligent templates, improving speed and reducing manual effort.
Streamline Process Documentation
- AI-assisted documentation tools help generate heat and material balances, PFDs, and cost estimation summaries from simulation outputs—ensuring consistency and traceability.
Optimize Cost & Capacity Scenarios
- By running thousands of design permutations, AI identifies the most economically favourable pathways, balancing CAPEX, OPEX, energy use, and throughput constraints.
Enable Adaptive, Real-Time Optimization
- Our platform continuously refines process variables and economic outcomes as new data becomes available, helping clients keep their operations aligned with financial and environmental targets.
The result: a dynamic, intelligent evaluation process that saves time, reduces uncertainty, and enhances investment confidence—turning techno-economic analysis from a one-time report into a strategic design engine.